Supermarket chain Delhaize has collaborated with DS Smith to reconfigure a bag-in-box wine packaging line at its plant in Zellik, Belgium.
The equipment and materials upgrade lifted the line’s operating speeds from 1,500 to 1,900 packs per hour.
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The net throughput gain of 400 packs per hour was realised by modifying the container design and processing machinery in tandem.
Departing from the conventional practice of purchasing cartons and equipment through separate supply chains, DS Smith manufactured a forming machine matched directly to Delhaize’s bag-in-box packaging format and line requirements.
DS Smith Central EMEA sales marketing & innovation director Kim Radelet said: “This project demonstrates that the greatest opportunities for improvement often lie beyond the packaging itself. By looking at the entire system, from packaging design and materials to machinery performance, storage and operational efficiency, we helped Delhaize unlock 27% more capacity from its existing operation.”
Synchronising the mechanical tolerances...